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Home > News > Company News > Introducing the World’s First 2500m Spool Diamond Wire – A Breakthrough in Precision Cutting Technology

Introducing the World’s First 2500m Spool Diamond Wire – A Breakthrough in Precision Cutting Technology

2025-06-13

Ensoll an innovator in diamond wire solutions, proudly announces the launch of its revolutionary 2500m Spool Diamond Wire – the longest and most advanced diamond wire ever developed for super hard material processing.  

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Why Our Spool Diamond Wire is Game-Changing:  

 

  1. Industry-Leading Length  

At 2500 meters, our Spool Diamond Wire provides continuous operation without frequent changeovers, maximizing productivity for semiconductor, solar, and advanced material processing.  

 

  1. Exclusive Coating Technology  

Our proprietary coating formulation enhances diamond retention and cutting consistency, delivering:  

– 30-40% faster cutting speeds  

– 2-3x longer service life  

– Superior surface finish (Ra <0.2μm)  

 

  1. Premium Diamond Quality  

Each Spool Diamond Wire features:  

– VVS-grade diamond abrasives  

– Optimized diamond distribution  

– Precision electroplating technology  

Video Showcase

 

Technical Specifications:  

– Length: 2500m (±1% tolerance)  

– Diameter range: 0.15-0.35mm  

– Breaking strength: ≥50N  

– Cutting accuracy: ±0.01mm  

 

Proven Performance Across Industries:  

  • Semiconductor: Silicon wafer dicing with minimal chipping  
  • LED: Sapphire substrate slicing with superior edge quality  
  • Solar: Photovoltaic silicon cutting with high yield rates  
  • Advanced Materials: Tungsten carbide and ceramic processing  

 

Rigorous Quality Validation:  

Every Spool Diamond Wire undergoes:  

✓ Tension and fatigue testing  

✓ Cutting speed verification  

✓ Surface quality analysis  

 

Customer Success Story:  

Ensoll  2500m Spool Diamond Wire reduced our wire consumption by 35% while improving cut quality,” reports david, Production Manager at SAINT-GOBAIN

 

Global Availability:  

Now available with:  

– Custom length configurations  

– Application-specific technical support  

– On-site cutting optimization services  

 

About Ensoll:  

With over a decade of diamond wire innovation, we’ve become the trusted partner for precision cutting solutions worldwide, holding multiple patents in wire saw technology.  

 

Would you like to add any specific performance comparisons or application case studies?

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