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Ensoll’s Diamond Wire Saw Cuts SCHOTT Glass with Precision

2025-07-25

Zhengzhou, China – [Today’s 2025/7/24] – Ensoll Technologies (https://www.ensolltoolstec.com/), a leading manufacturer of diamond wire saw cutting machines, successfully conducted precision cutting trials for SCHOTT specialty glass, achieving exceptional results that have led to a new strategic partnership.  
Be patient and watch the video

Technical Breakthrough in Specialty Glass Processing  

The demonstration featured cutting of SCHOTT’s H-K9L optical glass (Mohs 6 hardness) using Ensoll’s advanced diamond wire loop technology. Key achievements included:  

– Unmatched Precision: Achieved consistent ±0.05mm TTV (Total Thickness Variation) across all 10 test cuts  

– Surface Quality: Maintained surface roughness below Ra 1.5μm  

– Process Optimization: Implemented 0.48mm wire compensation for ultimate accuracy  

 

Cutting Process Parameters  

Parameter

Specification

Wire Diameter

0.45mm diamond-coated

Initial Feed Rate

6mm/min

Tension

160N

Pre-run Time

10 minutes for stabilization

Final Precision

±0.002mm

Why Diamond Wire Outperforms Traditional Methods

  1. Flawless Edges: High-speed rotating diamond wire loopproduces cleaner cuts than conventional methods
  2. Material Integrity: Eliminates micro-cracks common in mechanical cutting
  3. Yield Improvement: 30% higher material utilization compared to blade cutting

Industry Applications
The successful test confirms Ensoll’s diamond wire saw cutting machines as ideal solutions for:

  • Semiconductor wafer processing
  • Precision optical components
  • High-tech display manufacturing
  • Advanced research applications

Client Feedback

“The precision and consistency achieved with Ensoll’s technology exceeded our expectations for SCHOTT glass processing,” stated the visiting technical team. “The ±0.002mm repeatability demonstrates capabilities crucial for our optical products.”

About Ensoll’s Diamond Wire Technology

Ensoll’s patented diamond wire loop system features:

  • Proprietary diamond electroplating technology
  • Active vibration damping system
  • Real-time tension monitoring
  • Adaptive cutting parameter adjustment

Cutting display

 

Partnership Development

The successful trial has resulted in:

  • Purchase agreement for Ensoll’s DWX-450 precision system
  • Scheduled operator training program
  • Joint development roadmap for specialty glass applications

Technical Support Availability

Ensoll offers material testing services and cutting optimization for:
✓ Specialty glasses
✓ Optical crystals
✓ Brittle semiconductors

Contact Our Glass Cutting Specialists
📞 +86-19937798228
📧 info@ensolltools.com
🌐 https://www.ensolltoolstec.com/

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